High resolution line scan cameras are used abundantly in a variety of industrial fields. The cameras are highly resolution-sensitive and precise and thus widely used for packaging applications. Cameras in packaging lines take pictures of packaging lines running more than 100 meters per minute. These fast inspections ensure that as much as 98% of faulty packages reach the consumers, thereby enhancing product quality multi-fold.
High-resolution line scan technology also provides advantages for the textile industry; here, colors and even defects in the fabric are detected with a resolution up to 12k pixels. A major textile manufacturer reported that the installation of line scan cameras for inspection purposes allowed it to retain an entire 30% loss in fabric waste; such points illustrate the impact on resource efficiency.
In the electronics industry, high-resolution line scan cameras are used to inspect printed circuit boards and electronics sector components. The same cameras would give 100 images per second to provide a precision defect detection rate of 95%. Such accuracy is important because PCB defects can cause massive product failures.
The food and beverage industry uses them for security and for product conformity. For instance, high resolution line scan cameras scan labels and packages for accuracy and integrity which can reduce the occurence of mislabeling up to 40%. In fact, according to a prominent food safety advocate, "The introduction of advanced imaging technology is necessary to sustain consumer trust in food products.".
Also, the high-resolution line scan camera helps pharmaceuticals check packaging and labels on compliance. As regulations grew stringent, manufacturers used these cameras for ensuring compliance as the level of inspection they can take is at a detailed level where no minor inconsistency would go unnoticed. Among companies that adopted the technology, 20% compliance with regulations is noted.
For high-resolution quality assurance in the manufacturing of parts in the automotive industry, the application is always line scan cameras. This detects any surface defects on parts and scans at a rate as high as 200 parts per minute, so that only components that meet strict criteria on quality can be assembled into vehicles. An automobile supplier reported that introduction of line scan cameras reduced warranty claims on defective parts by 15%.
In the printing industry, it is with high resolution line scan cameras that enables monitoring of print quality in real-time. Being able to capture image at a resolution of 16k pixels, it helps printers maintain their color accuracy while being able to distinguish missprinted frames. This is how an enhanced yield from the first pass could reach up to 90%. Quality control is the backbone of successful printing, and line scan technology enhances our ability to deliver flawless products, said one printing expert.
In all, packaging, textiles, electronics, food and beverage, pharmaceuticals, automotive, and printing use high-resolution line scan cameras for quality control and efficiency with compliance as essentials in the modern manufacturing process.